The importance of using the correct gyro survey tools and quality controls for borehole trajectory accuracy in mining exploration projects
A Stockholm Precision Tools (SPT AB) tem o orgulho de apresentar o novo Gyro RigAligner™, um dispositivo que pode alinhar com precisão as sondas de perfuração em menos de 5 minutos nas operações de superfície e subterrânea, aumentando a produtividade. Ele foi projetado especificamente para suportar condições adversas, fornecendo uma precisão de azimute de 0,5° e inclinação de 0,05°. O Gyro RigAligner™ da SPT está entre as ferramentas de alinhamento de sonda mais robustas e precisas do mercado atualmente.
O Gyro RigAligner™ pode ser usado para perfuração diamantada, perfuração de circulação reversa ou perfuração de exploração, e foi projetado com 3 eixos precisos, com um peso total de 4,4 kg.
Os aparelhos de alinhamento existentes no mercado enfrentam um problema importante ao executar operações em latitudes mais altas. Quanto mais você se aproxima de um dos pólos, a projeção horizontal do vetor de velocidade angular da Terra fica cada vez menor.
Quando você começa a se aproximar das latitudes mais ao norte, a projeção entre o vetor horizontal e o vetor de velocidade angular da Terra é mínima. Na linha do equador, a projeção horizontal e o vetor de velocidade angular da Terra são mais altos, e a projeção vertical para o vetor de velocidade angular da Terra é menor.
O modelo matemático da SPT resolve esse importante problema do setor, usando a tecnologia Navibore™, capaz de encontrar com precisão os valores de azimute para latitudes mais ao norte.
The main factors for the well trajectory being off-target are drilling parameters, the geological structure and the drilling method used.
Many companies and investors fund mineral deposit projects that initially seem very promising. However, as they advance, the results do not coincide with what was expected. One of the most common causes of this occurrence is due to a simple oversight, which is the well’s trajectory. Likewise, the use of incorrect technologies, combined with the absence of exhaustive quality control of the tools used, can generate unreliable parameters.
A ferramenta Gyro da SPT está equipada com bateria de íon de lítio, que fornece mais de 20 horas de duração, com comunicação Bluetooth estendida. Pode operar entre -30°C e 70°C e é equipada com um contador de cabo com encoder de alta precisão e transferência Bluetooth.
Another factor that affects the misuse of a ore body is the wrong choice of a gyro survey tool, based only on its price. A detailed analysis is needed around the question: What is more expensive: renting a high-precision true-north seeking gyros, such as our GyroMaster™ and Core Retriever™ (Fig. 1 and 2), or the incorrect evaluation of mineral reserves due to the use of a low cost and unreliable gyro survey tool?
The gyroscope is defined as an object that is in rotation, with two fundamental properties: gyroscopic inertia or “stiffness in space” and precession, which is the inclination of the axis at right angles to any force that tends to change the plane of rotation. These properties are inherent in all rotating bodies, including Earth.
Gyroscopic inertia and the force of gravity can be used to make the gyroscope function as a directional indicator or compass. If you consider a gyroscope mounted on the Earth’s equator, with its axis of rotation located in the east-west plane, the gyroscope will continue to point in that direction as the Earth rotates from west to east. Thus, the eastern end will ascend relative to Earth, although it will continue to point in the same direction in space.
This resistance or compensation in force makes an opposing movement around the vertical axis, towards the meridian, so that the axis of the gyroscope always points to the true meridian (or to the True North), which is pointing in a north-south direction.
Due to its operation, based on the rotational force of the Earth and not on magnetism, the GyroMaster™ has multiple applications and its use is increasingly widespread in Geology and major mining exploration projects. The most important thing is to know how accurate the gyro survey tool is that is being used in a project. (Read more about fundamental principles of gyroscope)
With a quick look at different measuring equipment that uses this technology, it can be seen that there are different classifications: the True North Gyroscope and the reference gyroscope.
The reference gyroscope lacks an accurate sensor that measures Earth’s angular velocity projection, therefore it is unable to find True North, which means it cannot find azimuth. Before anything can be done, the collar azimuth needs to be introduced manually. It is not a gyroscope itself, but a reference or indirect measurement gyroscope (Inclinometer) and, of course, it is not a true gyroscope.
The inclinometer, as its name implies, is a tool that determines the inclination of a well and does not measure direction directly, but rather takes it from an external point and its data depends on the human factor, which causes the accumulation of errors as you go deeper into the well. Although the measurement of a tool is not only the inclination, but it is also the direction (azimuth). Since reference gyros lack the technology and sensor necessary to search True North and establish azimuth, they cannot then measure vertical wells. You can find more information about the difference between a reference gyro, true north seeking gyro, and magnetic survey tool here.
SPT GyroMaster™ is a true north gyro survey tool, that is capable of measuring even at angles of +/- 90º. Its operation and accuracy have been proven in extreme conditions. In wells that are in close proximity to each other or in complex reservoirs where precision is an essential requirement, the GyroMaster™ has been the key to the success of the project.
It’s clear that the use of reference gyro survey tools in extremely important mining projects carries serious risks because their operation depends on human input; if it is supplied with the wrong starting data, the geology department risks ending up falsely believing that they have found a low mineralized. It’s the same case with other gyro survey tools that are True North seeking gyros but are not capable of repeating the measurement data during the descent to the well and the subsequent rise, that is why we have classified them as true north gyroscopes, but with low precision.
Initial reference values in reference tools are sometimes obtained using a magnetic compass – increasing the chances of errors
The use of reference gyro survey tools in mining exploration is as disastrous as the use of low precision north finders. Low precision gyros are very similar to the reference survey tools. Many times, they even obtain the initial reference point through a magnetic compass. Furthermore, because their method of operation is a single shot, they do not have the ability to measure continuously, these tools tend to accumulate errors between each measurement interval.
Stockholm Precision Tools (SPT) is proud to have specialized in the manufacturing of high-precision gyros such as the GyroMaster ™ for the mining sector; the GyroTracer™, for oil and gas; and, most recently, the Core Retriever ™, for more than 20 years. The precision data of our tools in inclination is 0.05º, unlike the value offered by other manufacturers whose equipment works with a calibration that allows an error of 0.3º, which results in constant inaccuracy of the spatial position of the well. If we add the real deviation to this, the magnitude of the error can be 6 to 10 meters, depending on the depth and inclination of the well: the greater the inclination, the greater the projection, and therefore, the Geology department will obtain equivocal data. Regarding the calculation of reserves, having found errors of this kind in multiple projects has been the main driver for writing this extensive article on the importance of Quality Control in the field of exploration drilling.
A tool with an accuracy of 0.3° can be up to 6 – 10 meters off target. Greater the inclination, greater the projection.
Let’s take, for example,an ore body which is 5 meters wide with a dip of about 45º and a depth of 1000 meters. If we use a tool whose specifications contemplate a margin of error of 0.3º in the inclination and several degrees in the azimuth, the possibilities of erroneous calculations on the dimensions of the mining body will be high and, therefore, the probability of not taking advantage of it properly would be devastating.
The following table (Fig. 3) gathers the data and technical specifications of different tools, taken from the websites of their respective manufacturers. Here the error in the final coordinates is evident. Drill trajectory measurement with the use of the GyroMaster™ True North seeking reduces this error to a minimum; showing, with real data, that Stockholm Precision Tools is the leader in quality control of trajectory measurement.
In addition to the risks that we have already mentioned with the use of a low-precision north-seeking gyroscope or a reference gyroscope, there is another concerning factor, those who decide to use these tools in their projects do not have the mechanism or technology to verify that the value of 0.3º of precision in the inclination, coincides with the reality of the measurement; many times it tends to be higher, not to mention the uncertain azimuth or direction accuracies stated.
When it comes to quality control and quality assurance in mining exploration projects, Stockholm Precision Tools has implemented a rigorous model, (see Fig. 4) of controlled checks and audits, making it one of the few companies that have a QA/QC process. This process can be seen in both borehole trajectory measurement and measurement during core recovery in B, N, H, P. Understanding the seriousness of the millions of dollars invested in mining projects and the devastating effect on the environment of errors caused by the lack of information, we are always ensuring the quality control of our tools. Proof of this is also our Gyro RigAligner™, compact and lightweight tool that looks for True North, and aligns the platform in less than 5 minutes. It is also the only 3-axis aligner that works in all directions.
To check the accuracy of a True North gyroscope or north-seeking gyro, there are several methods; the most effective being the measurement in a deep well (about 1000 meters approximately) and subsequent comparison between the values of the In-Run & Out-Run, apart from that the initial data is corroborated with the Topography department. Another way to check the precision of a tool is to have a calibration stand, such as the Universal Calibration Stand CF.02 (Fig. 5), designed internally to work with SPT tools.
In other cases, the manufacturer should be required to show the ability to measure vertically -89 degrees, continuously, and to compare that both down and up the value must not exceed 0.15% in the coordinate NS / EO. Let’s explain this in more detail: Before selecting the gyroscope to be implemented in a project, In-Run & Out-Run measurements must be made to verify that the azimuth and inclination data are repeated according to the specifications declared by the manufacturer. Both measurements must be evaluated and the data must be the same. It is the best way to check the quality of the tool, moreover that these measurements should be made in different inclinations and directions.
The main problem we have detected in our analysis is a lack of a reliable quality control standard for well trajectory measuring technologies globally and that the client is often guided by published specifications, by the ease of use or by other factors unrelated to the precision of the tool. Consequently, this can lead to erroneous decision making, financial losses for investors, and environmental damage that could be catastrophic.